Al additive manufacturing technological

Al additive manufacturing technological know-how from Renishaw has enabled robot Bike Co. To supply a novel design of mountain bike that may be customised to match the dimensions and driving kind of the rider.
Heritage


The robot Bike Co. Story began in the late Nineties when Ed Haythornwaite met two different bike-mad pupils, Ben Farmer and Ben Arnold, at bathtub school. âWe spent far an excessive amount of time driving bikes,â remembered Ed. âwhen we weren’t using bikes, we were speakme about bikes and the way they might be made higher than anything then in the marketplace.â
In 2012, Ben Farmer had the âlightbulb’ moment, when he came up with the foundation for the novel design that robotic Bike Co. Is now producing. He took suggestions from his historical past in the composites enterprise and on this planet of additive manufacturing, and came up with the idea of utilising the 2 applied sciences to make the âbest’ bike that the pals had pointed out after they had been pupils.
The new design uses a series of carbon fibre-bolstered tubes for the frames, which might be joined by using titanium lugs. This approach takes full talents of the capabilities of both substances. Carbon fibre-reinforced tubing is good acceptable to easy hundreds and shapes, whilst titanium performs good in tricky areas with elaborate masses.
While Ben Farmer had won some background in additive manufacturing, he knew that he needed anybody with extra in-depth competencies to deliver the task to truth.
Challenge
Most excessive-finish mountain bikes have frames made from carbon fibre-reinforced resins. Since the frames have got to be moulded, even probably the most pricey mountain bikes are in general to be had in most effective two or three sizes.
Until the rider is very fortunate, they have got to compromise on the size of their bike, one of the crucial most important features choosing its efficiency and the first-class of the ride. In contrast, robot Bike Co. Produces one and all of its mountain bikes primarily for a client. The angles used in the design of the titanium joints are assorted, at the side of alterations in the lengths of the sections of tubing, to provide a unique bike configuration to match the dimensions of the character consumer.
It was clear that additive manufacturing will be the handiest solution to produce the large kind of detailed materials needed for each of the bespoke mountain bikes. Nevertheless, the titanium accessories wanted to be strong adequate to withstand the needs of extended use underneath continuously various hundreds, be as light as possible to give the most fulfilling experience, and be equipped to be bonded reliably to the tubing.

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